106676-2440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066762440


106676-2440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106676-2440 1066762440

Cross reference number

ZEXEL 106676-2440 1066762440


Zexel num
Bosch num
Firm num
Name
106676-2440 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   131 127.7 134.3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   410 410 410
Each cylinder's injection qty mm3/st.   21 17.8 24.2
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131 130 132
Basic   *
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1.15
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   132 128 136
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Injection quantity adjustment_05
Adjusting point   D
Rack position   (R1-0.65 )
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   129 123 135
Fixing the lever   *
Boost pressure kPa   24.7 24.7
Boost pressure mmHg   185 185
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   R2-0.85
Boost pressure kPa   7.3 6 8.6
Boost pressure mmHg   55 45 65
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   R2(R1-1. 05)
Boost pressure kPa   11.3 11.3 11.3
Boost pressure mmHg   85 85 85
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106676-2440
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=AG53 BCL=0.85+-0.1mm
----------

Speed control lever angle

Test data 106676-2440
F:Full speed I:Idle (1)Viewed from feed pump side. (2)Stopper bolt set position 'H'
----------

----------
a=32.5deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 106676-2440
N:Pump normal S:Stop the pump. (1)At pump speed aa and rack position bb, set the stopper bolt. (Confirm non-injection.) (2)Normal engine position (Rack position corresponding to cc) (3)Use the hole above R = dd
----------
aa=1100r/min bb=3.5+-0.3mm cc=18mm dd=33.5mm
----------
a=40deg+-5deg b=25.5deg+-5deg c=(31deg)+-5deg

Timing setting

Test data 106676-2440
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(2deg)




Have questions with 106676-2440?





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