106676-2332 ZEXEL 9 400 617 440 BOSCH INJECTION-PUMP ASSEMBLY 9400617440 1066762332 me158828

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 440 9400617440

ZEXEL 106676-2332 1066762332

MITSUBISHI ME158828 me158828

Service parts 106676-2332 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0760

3. GOVERNOR 105487-7690

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105681-2520

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7550

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)

13. NOZZLE-HOLDER 105041-4130

14. NOZZLE 105025-1190

15. NOZZLE SET

Include in #1:

106676-2332 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 440 9400617440

ZEXEL 106676-2332 1066762332

MITSUBISHI ME158828 me158828

Zexel num

Bosch num

Firm num

Name

106676-2332
106676-2333

9 400 617 440

ME158828 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 255 255

Overflow valve opening pressure kgf/cm2 2.6 2.6 2.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.4

Pump speed r/min 1000 1000 1000

Each cylinder's injection qty mm3/st. 101.5 98.5 104.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 350 350 350

Each cylinder's injection qty mm3/st. 12 10.2 13.8

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.4)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 101.5 99.5 103.5

Basic *

Fixing the lever *

Boost pressure kPa 26.7 26.7

Boost pressure mmHg 200 200

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.85

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 116 110 122

Fixing the lever *

Boost pressure kPa 26.7 26.7

Boost pressure mmHg 200 200

Injection quantity adjustment_05

Adjusting point D

Rack position R2[R1+1]

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 117.5 109.9 125.1

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 60 140

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R2[R1+1]

Boost pressure kPa 7.3 6 8.6

Boost pressure mmHg 55 45 65

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position (10)

Boost pressure kPa 13.3 13.3 13.3

Boost pressure mmHg 100 100 100

Timer adjustment

Pump speed r/min 0

Advance angle deg. 2.5 2 3

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 2.5 2 3

Remarks
Measure speed (beginning of operation).

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Boost compensator cancel stroke: BSL (4)Tolerance for racks not indicated: +-0.05mm. (5)Boost compensator stroke: BCL (6)Main spring setting (7)Damper spring setting
----------
RT=1 TH=1.9mm BSL=1.6mm BCL=(0.6)mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15.5deg+-5deg b=15deg+-5deg

0000000901

(1)Normal full load (2)Rack position = aa, speed = bb (half load) (3)Lever cancel angle (4)Use the hole above R = cc (5)Stopper bolt setting
----------
aa=8.45mm bb=700r/min cc=75mm
----------
a=10deg+-5deg b=3deg+-3deg c=(11.5deg)

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position = bb or less (4)Stopper bolt setting (5)Use the hole above R = cc (6)No return spring (7)Set the stopper bolt at the lever angle.
----------
aa=(15.3)mm bb=3.2mm cc=37mm
----------
a=40deg+-5deg b=8deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(6deg)