Rating:
Information injection-pump assembly
BOSCH
F 019 Z20 146
f019z20146
ZEXEL
106675-4890
1066754890
KOMATSU
6152721620
6152721620
Service parts 106675-4890 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
27.5{280}
15.
NOZZLE SET
Include in #1:
106675-4890
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 019 Z20 146
f019z20146
ZEXEL
106675-4890
1066754890
KOMATSU
6152721620
6152721620
Zexel num
Bosch num
Firm num
Name
106675-4890
F 019 Z20 146
6152721620 KOMATSU
INJECTION-PUMP ASSEMBLY
SAA6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
SAA6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131425-2120
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Rack position
Point A or more. R=A
Point A or more. R=A
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.5
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
196.5
193.5
199.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Boost pressure
kPa
46.9
46.9
Boost pressure
mmHg
352
352
Injection quantity adjustment_02
Adjusting point
C
Rack position
6+-0.5
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
16.5
15
18
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
9.4
Boost pressure
kPa
6.7
5.4
8
Boost pressure
mmHg
50
40
60
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
10.1
Boost pressure
kPa
13.3
12
14.6
Boost pressure
mmHg
100
90
110
Boost compensator adjustment_03
Pump speed
r/min
600
600
600
Rack position
R1(12.3)
Boost pressure
kPa
33.6
33.6
33.6
Boost pressure
mmHg
252
252
252
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)At excess fuel lever operation (at boost pressure 0): L1
(4)Boost compensator stroke: BCL
(5)Set at delivery
(6)Idle sub spring setting: L2.
----------
K=7 L1=13.5+0.2mm BCL=(2.9)mm L2=5.3-0.5mm
----------
----------
K=7 L1=13.5+0.2mm BCL=(2.9)mm L2=5.3-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)When pump speed set at aa
(2)Stopper bolt setting
(3)Set the pump speed at bb.
(4)Use the hole above R = cc
(5)Stopper bolt setting
----------
aa=750r/min bb=900r/min cc=90mm
----------
a=5deg+-5deg b=21deg+-5deg c=6deg+-5deg
----------
aa=750r/min bb=900r/min cc=90mm
----------
a=5deg+-5deg b=21deg+-5deg c=6deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)No return spring
(2)Use hole at R = aa (left hand side)
----------
aa=27mm
----------
a=26.5deg+-5deg b=53deg+-5deg
----------
aa=27mm
----------
a=26.5deg+-5deg b=53deg+-5deg
0000001101
N:Normal
B:When boosted
(1)Rack position = aa at boost pressure 0.
(2)Drive side
----------
aa=13.5+0.2mm
----------
a=(11deg) b=(15deg)
----------
aa=13.5+0.2mm
----------
a=(11deg) b=(15deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)Rack position = at least aa
(4)-
----------
aa=11.5mm
----------
a=(140deg)
----------
aa=11.5mm
----------
a=(140deg)
Have questions with 106675-4890?
Group cross 106675-4890 ZEXEL
Komatsu
Komatsu
Komatsu
Niigata-Tekkou
Komatsu
Niigata-Tekkou
Komatsu
106675-4890
F 019 Z20 146
6152721620
INJECTION-PUMP ASSEMBLY
SAA6D125
SAA6D125