106675-4651 ZEXEL 9 400 613 208 BOSCH INJECTION-PUMP ASSEMBLY 9400613208 1066754651

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 613 208 9400613208

ZEXEL 106675-4651 1066754651

Service parts 106675-4651 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-6080

3. GOVERNOR 105407-7571

4. SUPPLY PUMP 105237-5470

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0470

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-8530

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}

13. NOZZLE-HOLDER 105030-4711

14. NOZZLE

15. NOZZLE SET 105019-2490

Include in #1:

106675-4651 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 208 9400613208

ZEXEL 106675-4651 1066754651

Zexel num

Bosch num

Firm num

Name

106675-4651

9 400 613 208

DAEWOO

INJECTION-PUMP ASSEMBLY
DE12TI K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 187 185 189

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 103 103

Boost pressure mmHg 775 775

Injection quantity adjustment_02

Adjusting point B

Rack position 6.7+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10 8.7 11.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-0.6

Boost pressure kPa 70 66 74

Boost pressure mmHg 525 495 555

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(12.5)

Boost pressure kPa 90 83.3 96.7

Boost pressure mmHg 675 625 725

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)Boost compensator stroke (5)Set idle sub-spring (6)Main spring setting
----------
K=13
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=26deg+-5deg b=10deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=70deg+-5deg