106675-4571 ZEXEL 9 400 617 405 BOSCH INJECTION-PUMP ASSEMBLY 9400617405 1066754571 6211721160


106675-4571 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 405 9400617405
ZEXEL 106675-4571 1066754571
KOMATSU 6211721160 6211721160

Service parts 106675-4571 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1870
3. GOVERNOR 105407-7250
4. SUPPLY PUMP 105237-5370
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4890
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-2290
15. NOZZLE SET

Include in #1:

106675-4571 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 405 9400617405
ZEXEL 106675-4571 1066754571
KOMATSU 6211721160 6211721160


Zexel num
Bosch num
Firm num
Name
106675-4571 
9 400 617 405 
6211721160  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.4 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5(R1)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   176.5 174.5 178.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   101 101
Boost pressure mmHg   760 760
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.5+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   23 21.5 24.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 160 180
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   (R1)-0.9 5
Boost pressure kPa   18 15.3 20.7
Boost pressure mmHg   135 115 155
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   11.5(R1)
Boost pressure kPa   38 31.3 44.7
Boost pressure mmHg   285 235 335

Test data Ex:

Governor adjustment

Test data 106675-4571
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke
----------
K=10
----------

Speed control lever angle

Test data 106675-4571
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=90mm
----------
a=(44deg)+-5deg b=(25deg)+-5deg c=2deg+-3deg

Timing setting

Test data 106675-4571
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 106675-4571?





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