106675-4451 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754451


106675-4451 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106675-4451 1066754451

Cross reference number

ZEXEL 106675-4451 1066754451


Zexel num
Bosch num
Firm num
Name
106675-4451 
106675-4452 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D2366T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   145 143 147
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   80 80
Boost pressure mmHg   600 600
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   15.5 14 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   146 146 156
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.6
Boost pressure kPa   13.3 11.3 15.3
Boost pressure mmHg   100 85 115
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1-1
Boost pressure kPa   32 28 36
Boost pressure mmHg   240 210 270
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   R1(10.8)
Boost pressure kPa   66.7 66.7 66.7
Boost pressure mmHg   500 500 500

Test data Ex:

Governor adjustment

Test data 106675-4451
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Deliver without the torque control spring operating. (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Set idle sub-spring
----------
K=7 BCL=1.6+-0.1mm
----------

Speed control lever angle

Test data 106675-4451
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 106675-4451
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106675-4451
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106675-4451
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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