106673-7940 ZEXEL 9 400 617 364 BOSCH INJECTION-PUMP ASSEMBLY 9400617364 1066737940 me152688


106673-7940 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 364 9400617364
ZEXEL 106673-7940 1066737940
MITSUBISHI ME152688 me152688

Service parts 106673-7940 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5650
3. GOVERNOR 105487-7400
4. SUPPLY PUMP 105217-0000
5. AUTOM. ADVANCE MECHANIS 105636-2850
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4680
11. Nozzle and Holder ME152351
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3910
14. NOZZLE 105025-1430
15. NOZZLE SET

Include in #1:

106673-7940 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 364 9400617364
ZEXEL 106673-7940 1066737940
MITSUBISHI ME152688 me152688


Zexel num
Bosch num
Firm num
Name
106673-7940 
106673-7941 
9 400 617 364 
ME152688  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24 * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   7.4
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   104.5 101.9 107.1
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   14.5 12.3 16.7
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(7.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   104.5 103.5 105.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(7.4)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   121.5 113.5 129.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 90 130
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   (800)
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   4 4 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-7940
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
----------
SXL=9.3+0.2mm N1=225r/min
----------

Speed control lever angle

Test data 106673-7940
F:Full speed
----------

----------
a=(17deg)+-5deg

0000000901

Test data 106673-7940
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=55mm
----------
a=20.5deg+-3deg b=24deg+-5deg

Stop lever angle

Test data 106673-7940
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Free (at delivery) (3)Rack position bb (4)Stopper bolt setting (5)Drive side
----------
aa=(18.7)mm bb=3-0.5mm
----------
a=15deg+-5deg b=25deg+-5deg c=59deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.8+-0.1mm
----------

Timing setting

Test data 106673-7940
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(7deg)




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