106673-7380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066737380


106673-7380 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106673-7380 1066737380

Service parts 106673-7380 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0350
3. GOVERNOR 105952-1710
4. SUPPLY PUMP 105237-4790
5. AUTOM. ADVANCE MECHANIS 105691-3802
6. COUPLING PLATE 105663-0800
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7371
11. Nozzle and Holder ME151161
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105041-4111
14. NOZZLE
15. NOZZLE SET 105019-0330

Include in #1:

106673-7380 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106673-7380 1066737380


Zexel num
Bosch num
Firm num
Name
106673-7380 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (12.3)
Vist V   1.54 1.54 1.54
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   154 153 155
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Injection quantity adjustment_02
Rack position   (6.2)
Vist V   2.8 2.7 2.9
Pump speed r/min   405 405 405
Average injection quantity mm3/st.   15.8 13.8 17.8
Max. variation between cylinders %   0 -15 15

Test data Ex:

Governor adjustment

Test data 106673-7380
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(10)deg t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=10+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106673-7380
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=16mm bb=1mm
----------
a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 106673-7380
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=5deg
----------
a=(2deg)

Stop lever angle

Test data 106673-7380
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------

0000001201 RACK SENSOR

Test data 106673-7380
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (154610-0620) (1)At governor side rack sensor output voltage V1, adjust the bobbin (A) so that the drive side rack sensor output voltage is VR+-0.01. (2)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
V1=1V
----------




Have questions with 106673-7380?





Group cross 106673-7380 ZEXEL

Mitsubishi 

9 400 617 336 
ME152000 
INJECTION-PUMP ASSEMBLY
6D22T2
9 400 617 337 
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Mitsubishi 

9 400 617 338 
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9 400 610 929 
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9 400 617 339 
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Mitsubishi 

9 400 611 838 
ME158173 
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6D24T
 
 
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Mitsubishi 

9 400 610 930 
ME158175 
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9 400 610 931 
ME152100 
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6D22T2
106673-7380  
 
 
INJECTION-PUMP ASSEMBLY
9 400 610 932 
 
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Mitsubishi 

9 400 617 340 
ME152089 
INJECTION-PUMP ASSEMBLY
6D24T1
9 400 619 456 
 
INJECTION-PUMP ASSEMBLY
9 400 619 457 
 
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Mitsubishi 

9 400 610 933 
ME158216 
INJECTION-PUMP ASSEMBLY
6D24TC
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