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106673-7181 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066737181


106673-7181 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106673-7181 1066737181

Service parts 106673-7181 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0470
3. GOVERNOR 105407-5980
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105681-1900
6. COUPLING PLATE 105663-0550
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7491
11. Nozzle and Holder ME158153
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105041-4131
14. NOZZLE
15. NOZZLE SET 105019-2100

Include in #1:

106673-7181 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106673-7181 1066737181


Zexel num
Bosch num
Firm num
Name
106673-7181 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   825 825 825
Average injection quantity mm3/st.   128 125 131
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   50.7 50.7
Boost pressure mmHg   380 380
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.5+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 5.4 10.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 115 155
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1-0.8
Boost pressure kPa   22.7 21.4 24
Boost pressure mmHg   170 160 180
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1(9.2)
Boost pressure kPa   37.3 30.6 44
Boost pressure mmHg   280 230 330
Timer adjustment
Pump speed r/min   0
Advance angle deg.   2.5 2 3
Remarks
Start  
Timer adjustment_02
Pump speed r/min   300
Advance angle deg.   2.5 2 3
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 106673-7181
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)The torque control spring must does not have a set force. (5)Boost compensator stroke: BCL (6)Main spring setting (7)Set idle sub-spring
----------
K=14 BCL=0.8+0.1mm
----------

Speed control lever angle

Test data 106673-7181
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(2deg)+-5deg b=(15deg)+-5deg

Stop lever angle

Test data 106673-7181
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Stopper bolt setting
----------
aa=0r/min bb=1-0.5mm
----------
a=35deg+-5deg b=70deg+-5deg

Timing setting

Test data 106673-7181
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(6deg)




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Group cross 106673-7181 ZEXEL

106673-7180  
 
 
INJECTION-PUMP ASSEMBLY
106673-7181  
 
 
INJECTION-PUMP ASSEMBLY
106673-7182  
 
 
INJECTION-PUMP ASSEMBLY
106673-7183  

106673-7184 
9 400 610 923 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

106673-7184  
9 400 612 006 
ME158081 
INJECTION-PUMP ASSEMBLY
6D24T
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