106673-4040 ZEXEL 9 400 611 666 BOSCH INJECTION-PUMP ASSEMBLY 9400611666 1066734040 3626570290

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 666 9400611666

ZEXEL 106673-4040 1066734040

MITSUBISHI-HEAV 3626570290 3626570290

Service parts 106673-4040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1342

3. GOVERNOR 105447-2210

4. SUPPLY PUMP 105207-1370

5. AUTOM. ADVANCE MECHANIS 105681-2260

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5481

11. Nozzle and Holder 36261-33010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4051

14. NOZZLE 105015-7160

15. NOZZLE SET

Include in #1:

106673-4040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 666 9400611666

ZEXEL 106673-4040 1066734040

MITSUBISHI-HEAV 3626570290 3626570290

Zexel num

Bosch num

Firm num

Name

106673-4040
106673-4041

9 400 611 666

3626570290 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6B * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-7420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.6

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 333 326 340

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Boost pressure kPa 93.3 93.3

Boost pressure mmHg 700 700

Injection quantity adjustment_02

Adjusting point B

Rack position 4.7+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 32.2 29.7 34.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 850 850 850

Rack position R1-4

Boost pressure kPa 40 37.3 42.7

Boost pressure mmHg 300 280 320

Boost compensator adjustment_02

Pump speed r/min 850 850 850

Rack position R1(16.2)

Boost pressure kPa 80 73.3 86.7

Boost pressure mmHg 600 550 650

Timer adjustment

Pump speed r/min 900++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 900.

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 1 1 1

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Limit using excess fuel lever (boost pressure 0): L1 (4)Boost compensator stroke: BCL (5)Rack difference between N = N1 and N = N2 (6)Idle sub spring setting: L2.
----------
K=4 L1=16.6+0.2mm BCL=4+-0.1mm N1=900r/min N2=850r/min L2=4.3-0.5mm
----------

Speed control lever angle

S:Stop (1)Speed set at aa (setting at supply) (2)When pump speed set at bb
----------
aa=900r/min bb=750r/min
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a=6deg+-5deg b=29deg+-3deg c=6deg+-5deg