106673-3130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066733130


106673-3130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106673-3130 1066733130

Service parts 106673-3130 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1450
3. GOVERNOR 105407-6740
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS 105681-2320
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4720
11. Nozzle and Holder 23600-3010A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4840
14. NOZZLE 105025-1580
15. NOZZLE SET

Include in #1:

106673-3130 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106673-3130 1066733130


Zexel num
Bosch num
Firm num
Name
106673-3130 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.4 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   114.5 112.5 116.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   52 52
Boost pressure mmHg   390 390
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 140 150
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2.3
Boost pressure kPa   4 4 6
Boost pressure mmHg   30 30 45
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9)
Boost pressure kPa   38.7 38.7 38.7
Boost pressure mmHg   290 290 290
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1.2 1.8
Timer adjustment_04
Pump speed r/min   (1100)
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-3130
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Main spring setting (6)Set the idle spring.
----------
K=7 BCL=2.3+-0.1mm
----------

Speed control lever angle

Test data 106673-3130
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 106673-3130
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=70deg+-5deg

Timing setting

Test data 106673-3130
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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