106673-3100 ZEXEL 9 400 611 760 BOSCH INJECTION-PUMP ASSEMBLY 9400611760 1066733100 220205040a


106673-3100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 760 9400611760
ZEXEL 106673-3100 1066733100
HINO 220205040A 220205040a

Service parts 106673-3100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0781
3. GOVERNOR 105407-6651
4. SUPPLY PUMP 105217-1930
5. AUTOM. ADVANCE MECHANIS 105681-5640
6. COUPLING PLATE 105663-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5721
11. Nozzle and Holder 23600-1560A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105041-4420
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

106673-3100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 760 9400611760
ZEXEL 106673-3100 1066733100
HINO 220205040A 220205040a


Zexel num
Bosch num
Firm num
Name
106673-3100 
106673-3101 
9 400 611 760 
220205040A  HINO
INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   175.5 173.5 177.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.2+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   165 165 175
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.1
Boost pressure kPa   22.7 20 25.4
Boost pressure mmHg   170 150 190
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.3)
Boost pressure kPa   50.7 44 57.4
Boost pressure mmHg   380 330 430
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.7 3.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-3100
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=14 BCL=1.1+-0.1mm
----------

Speed control lever angle

Test data 106673-3100
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 106673-3100
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)At delivery (3)Stopper bolt setting (4)Rack position corresponding to cc (seal at delivery) (5)Stopper bolt setting
----------
aa=0r/min bb=2.5-0.5mm cc=19.5mm
----------
a=5deg+-5deg b=55deg+-5deg

Timing setting

Test data 106673-3100
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106673-3100?





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