106673-3070 ZEXEL 9 400 610 917 BOSCH INJECTION-PUMP ASSEMBLY 9400610917 1066733070


106673-3070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 917 9400610917
ZEXEL 106673-3070 1066733070

Service parts 106673-3070 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1180
3. GOVERNOR 105407-6590
4. SUPPLY PUMP 105217-1920
5. AUTOM. ADVANCE MECHANIS 105635-0450
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5851
11. Nozzle and Holder 23600-2030A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-5480
14. NOZZLE 105015-7690
15. NOZZLE SET

Include in #1:

106673-3070 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 917 9400610917
ZEXEL 106673-3070 1066733070


Zexel num
Bosch num
Firm num
Name
106673-3070 
106673-3071 
9 400 610 917 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   157 155 159
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Boost pressure kPa   107 107
Boost pressure mmHg   800 800
Injection quantity adjustment_02
Adjusting point   D
Rack position   4.7+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   9.5 6.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-0.8
Boost pressure kPa   66.7 66.7 66.7
Boost pressure mmHg   500 500 500
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.3)
Boost pressure kPa   93.3 86.6 100
Boost pressure mmHg   700 650 750
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   900
Remarks
Measure the actual advance angle.
 
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   1.5 1.5 1.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106673-3070
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting
----------
K=9 L1=10.8+-0.1mm BCL=0.8+-0.1mm
----------

Speed control lever angle

Test data 106673-3070
F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa. ( At delivery ) (3)When pump speed set at bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=19deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 106673-3070
N:Pump normal S:Stop the pump. (1)Contacts inner stopper. (2)Rack position aa or less, pump speed bb (3)Contacts outer stopper.
----------
aa=4.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

0000001101

Test data 106673-3070
N:Normal B:When boosted (1)Rack position = aa (point E) at boost pressure = 0. (2)Drive side
----------
aa=10.8+-0.1mm
----------
a=(15deg) b=(12deg)

Timing setting

Test data 106673-3070
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106673-3070?





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