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106673-2460 ZEXEL 9 400 617 239 BOSCH INJECTION-PUMP ASSEMBLY 9400617239 1066732460 me056892


106673-2460 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 239 9400617239
ZEXEL 106673-2460 1066732460
MITSUBISHI ME056892 me056892

Service parts 106673-2460 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5400
3. GOVERNOR 105407-2790
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105636-0920
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7870
11. Nozzle and Holder ME056817
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-8230
15. NOZZLE SET

Include in #1:

106673-2460 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 239 9400617239
ZEXEL 106673-2460 1066732460
MITSUBISHI ME056892 me056892


Zexel num
Bosch num
Firm num
Name
106673-2460 
9 400 617 239 
ME056892  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   8.1
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   111.5 108.7 114.3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   E
Rack position   -
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   10 8.5 11.5
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(8.1)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   111.5 110.5 112.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 110 150
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   10 8.5 11.5
Fixing the rack   *
Remarks
(check)  
Timer adjustment
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   5.5 5 6
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106673-2460
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=9 L1=5.1-0.2mm
----------

Speed control lever angle

Test data 106673-2460
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(6deg)+-5deg b=(18deg)+-5deg

Stop lever angle

Test data 106673-2460
N:Pump normal S:Stop the pump. (1)Upper lever
----------

----------
a=19.5deg+-5deg b=46deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.8+-0.1mm
----------

Timing setting

Test data 106673-2460
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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