106672-9400 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066729400


106672-9400 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-9400 1066729400

Cross reference number

ZEXEL 106672-9400 1066729400


Zexel num
Bosch num
Firm num
Name
106672-9400 
106672-9402 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D140 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   267.4 265.4 269.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.4+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   20.6 19.1 22.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   13
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   14.9
Boost pressure kPa   40 33.3 46.7
Boost pressure mmHg   300 250 350

Test data Ex:

Governor adjustment

Test data 106672-9400
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2
----------
K=9 N1=1050r/min N2=400r/min
----------

Speed control lever angle

Test data 106672-9400
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(63deg)+-5deg b=(25deg)+-5deg

Stop lever angle

Test data 106672-9400
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)(Seal at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=26.5deg+-5deg b=70deg+-5deg

Timing setting

Test data 106672-9400
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)




Have questions with 106672-9400?





Group cross 106672-9400 ZEXEL

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