106672-3533 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723533 220006773a


106672-3533 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3533 1066723533
HINO 220006773A 220006773a

Cross reference number

ZEXEL 106672-3533 1066723533
HINO 220006773A 220006773a


Zexel num
Bosch num
Firm num
Name
106672-3533 
106672-3534 
 
220006773A  HINO
INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   21
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   6.4 6.37 6.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   137.4 134.4 140.4
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   148.8 146.8 150.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.5
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   160.2 157.2 163.2
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Injection quantity adjustment_04
Adjusting point   -
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.8 8.8 14.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   R1(10.1) +-0.1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   184.5 181.5 187.5
Fixing the lever   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   6.3+-0.0 3
Remarks
Startup boost setting
 
0000001601
Pre-stroke mm   6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   5 4.5 5.5
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4 3.95 4.05
Output voltage V   2.62 2.61 2.63
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.4 6.37 6.43
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   3.4
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 106672-3533
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity at N = N2 at point J is Q1. (3)Excess fuel setting for starting: SXL (N = N3) (4)Damper spring setting
----------
N1=325r/min R1=4.9mm N2=1000r/min Q=4mm3/st SXL=(10.1)+-0.1mm N3=300r/min
----------

Speed control lever angle

Test data 106672-3533
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106672-3533
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=28.5deg+-3deg

Stop lever angle

Test data 106672-3533
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Free (at delivery) (4)Set the stopper bolt (apply red paint).
----------
aa=12mm bb=1.8-0.5mm
----------
a=40deg+-5deg b=35deg+-5deg c=(50deg)

0000001301

Test data 106672-3533
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)Pre-stroke: aa (4)-
----------
aa=6.4+-0.03mm
----------
a=(0deg)

0000001901

Test data 106672-3533
(A): Pre-stroke actuator (B): Stamp housings A and B at the same time. (C): Stamping range 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 RACK SENSOR

Test data 106672-3533
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
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N1=1000r/min Ra=(9.5)mm
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Group cross 106672-3533 ZEXEL

Hino 

 
220006771A 
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106672-3533  

106672-3534 
 
220006773A 
INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY

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