Rating:
Information injection-pump assembly
ZEXEL
106672-3511
1066723511
HINO
220006721A
220006721a
Service parts 106672-3511 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
9.
_
11.
Nozzle and Holder
23600-2221A
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}/21.6{220}
14.
NOZZLE
Include in #1:
106672-3511
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106672-3511
1066723511
HINO
220006721A
220006721a
| Zexel num | Bosch num | Firm num | Firm | Name |
|
106672-3511
106672-3517 |
220006721A | HINO |
INJECTION-PUMP ASSEMBLY
K13D * 14CJ TICS HD-TI6M TICS |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve
134424-1420
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
PS/ACT control unit part no.
407980-2
24*
Digi switch no.
21
Direction of rotation (viewed from drive side)
L
Left
Left
Injection timing adjustment Direction of rotation (viewed from drive side) L
Left
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
6.4
6.37
6.43
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.75
60.25
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.75
120.25
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.75
180.25
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.75
240.25
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.75
300.25
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
8.6
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
136.9
133.9
139.9
Fixing the lever
*
PS407980-224*
V
V1+0.05+
-0.01
PS407980-224*
mm
6.3+-0.0
3
Remarks
Refer to items regarding the pre-stroke actuator
Refer to items regarding the pre-stroke actuator
Injection quantity adjustment_02 Adjusting point B
Rack position
9
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
142.4
140.4
144.4
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
PS407980-224*
V
V1+0.05+
-0.01
PS407980-224*
mm
6.3+-0.0
3
Injection quantity adjustment_03 Adjusting point D
Rack position
9.7
Pump speed
r/min
1075
1075
1075
Average injection quantity
mm3/st.
163.8
160.8
166.8
Fixing the lever
*
PS407980-224*
V
V1+0.05+
-0.01
PS407980-224*
mm
6.3+-0.0
3
Injection quantity adjustment_04 Adjusting point -
Rack position
5.3+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11.8
8.8
14.8
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
PS407980-224*
V
V1+0.05+
-0.01
PS407980-224*
mm
6.3+-0.0
3
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_05 Adjusting point F
Rack position
R1(10.2)
+-0.1
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
184.5
181.5
187.5
Fixing the lever
*
PS407980-224*
V
V1+0.05+
-0.01
PS407980-224*
mm
6.3+-0.0
3
Remarks
Startup boost setting
Startup boost setting
0000001601 Pre-stroke mm 6.4 6.37 6.43
Remarks
When the timing sleeve is pushed up
When the timing sleeve is pushed up
_02 Connector angle deg. 5 4.5 5.5
Remarks
When the eccentric pin is tightened
When the eccentric pin is tightened
_03 Supply voltage V 24 23.5 24.5
Ambient temperature
degC
23
18
28
Pre-stroke
mm
4
3.95
4.05
Output voltage
V
2.62
2.61
2.63
Adjustment
*
_04 Supply voltage V 24 23.5 24.5
Ambient temperature
degC
23
18
28
Pre-stroke
mm
6.4
6.37
6.43
Output voltage
V
1.2
1
1.4
Confirmation
*
Remarks
Output voltage V1
Output voltage V1
_05 Supply voltage V 24 23.5 24.5
Ambient temperature
degC
23
18
28
Pre-stroke
mm
3.4
Output voltage
V
3
2.98
3
Confirmation
*
_06 Supply voltage V 24 23.5 24.5
Ambient temperature
degC
23
18
28
Output voltage
V
3.05
3.05
Confirmation of operating range
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Tolerance for racks not indicated: +-0.05mm.
(2)Excess fuel setting for starting: SXL (N = N1)
(3)Damper spring setting
----------
SXL=R1(10.2)+-0.1mm N1=300r/min
----------
Speed control lever angle
F:Full speed
----------
----------
a=18deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=16deg+-5deg b=28.5deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
0000001301
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)Pre-stroke: aa
(4)-
----------
aa=6.4+-0.03mm
----------
a=(0deg)
0000001901
(A): Pre-stroke actuator
(B): Stamp housings A and B at the same time.
(C): Stamping range
1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully clockwise (viewed from the drive side).
Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m)
2. Move the actuator in the counterclockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it.
Tightening torque: 7^9 N.m (0.7^0.9 kgf.m)
3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------
----------
0000002201
RACK SENSOR
(VR) measurement voltage
(I) Part number of the control unit
(G) Apply red paint.
(H): End surface of the pump
1. Rack sensor adjustment (-0620)
(1)Fix the speed control lever at the full position
(2)Set the speed to N1 r/min.
(If the boost compensator is provided, apply boost pressure.)
(3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01.
(4)At that time, rack position must be Ra.
(5)Apply G at two places.
Connecting part between the joint (B) and the nut (F)
Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1000r/min Ra=(9.7)mm
----------