106672-3360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723360 220202791a


106672-3360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106672-3360 1066723360
HINO 220202791A 220202791a

Service parts 106672-3360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7420
3. GOVERNOR 105407-3600
4. SUPPLY PUMP 105217-1630
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5851
11. Nozzle and Holder 23600-2030
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-5480
14. NOZZLE 105015-7690
15. NOZZLE SET

Include in #1:

106672-3360 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-3360 1066723360
HINO 220202791A 220202791a


Zexel num Bosch num Firm num Firm Name
106672-3360 
106672-3364 
  220202791A  HINO INJECTION-PUMP ASSEMBLY
EK130T *

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-2920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   153.6 150.6 156.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   167.4 165.4 169.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   5.1+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 106672-3360 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=7 L1=5.6-0.5mm
----------



Speed control lever angle

Test data 106672-3360 F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=16deg+-5deg c=6deg+-5deg



Stop lever angle

Test data 106672-3360 N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg



Timing setting

Test data 106672-3360 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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Group cross 106672-3360 ZEXEL

Hino 

106672-3360 
106672-3364 
  220202791A  INJECTION-PUMP ASSEMBLY
EK130T
106672-3361 
106672-3364 
  220202792A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3362 
106672-3364 
  220202793A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3363 
106672-3364 
9 400 617 083  220202794A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3364  9 400 617 084  220202795A  INJECTION-PUMP ASSEMBLY
EK130-T
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