Rating:
Information injection-pump assembly
BOSCH
9 400 617 080
9400617080
ZEXEL
106672-3313
1066723313
HINO
220005363A
220005363a
Service parts 106672-3313 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
236001741A
12.
Open Pre:MPa(Kqf/cm2)
16.7(170)/27.5(280)
15.
NOZZLE SET
Include in #1:
106672-3313
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 080
9400617080
ZEXEL
106672-3313
1066723313
HINO
220005363A
220005363a
| Zexel num | Bosch num | Firm num | Firm | Name |
| 106672-3313 | 9 400 617 080 | 220005363A | HINO |
INJECTION-PUMP ASSEMBLY
EP2 K |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve (drive side)
134424-1420
Overflow valve opening pressure (drive side)
kPa
162
147
177
Overflow valve opening pressure (drive side)
kgf/cm2
1.65
1.5
1.8
Overflow valve (governor side)
134424-1720
Overflow valve opening pressure (governor side)
kPa
162
147
177
Overflow valve opening pressure (governor side)
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.5
4.44
4.5
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.75
60.25
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.75
120.25
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.75
180.25
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.75
240.25
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.75
300.25
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
8.8
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
173
171
175
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_02 Adjusting point B
Rack position
9.1
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
183.5
180.5
186.5
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_03 Adjusting point C
Rack position
8.8
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
171
165
177
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_04 Adjusting point D
Rack position
8.4
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
160.5
157.5
163.5
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_05 Adjusting point E
Rack position
7.4
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
137
132
142
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_06 Adjusting point F
Rack position
9.2+0.2
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
186
180
192
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Rack limit
*
Injection quantity adjustment_07 Adjusting point G
Rack position
6.4
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
86
84
88
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_08 Adjusting point I
Rack position
4.6+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11
8
14
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment Pump speed r/min 650 650 650
Rack position
6.4
Boost pressure
kPa
9.3
7.3
9.3
Boost pressure
mmHg
70
55
70
Boost compensator adjustment_02 Pump speed r/min 650 650 650
Rack position
8.8
Boost pressure
kPa
40
40
40
Boost pressure
mmHg
300
300
300
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)RACK LIMIT: RAL
(4)Set idle at delivery
(5)Damper spring setting: DL
(6)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
----------
RT=0.8 TH=1.5mm RAL=9.2+0.2mm DL=4.4-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=8deg+-5deg
0000000901
F:Full load
I:Idle
(1)Set point J
(2)At delivery
----------
----------
a=25deg+-5deg b=45deg+-3deg c=47deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
0000001501
RACK SENSOR
(VR) measurement voltage
(I) Part number of the control unit
(G) Apply red paint.
(H): End surface of the pump
Adjustment of the rack sensor (-0720)
1. Rack limit adjustment
(1)After mounting the joint (B), select the shim (D) so that the rack position is in the rack limit position.
(2)Install the rod (E) to the block (C).
(3)At the rack limit, set the distance between the pump end face and the rod (E) to L1.
2. Rack sensor
(1)Screw in the bobbin (A) until it contacts the joint (B).
(2)Fix the speed control lever at the full side and set the pump speed at N1.
(3)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.)
(4)Apply red paint to both the joint (B) and the nut (F) join, and the joint (B) and the pump join. Output voltage VR +-0.01(V), speed N1, rack position Ra, rack sensor supply voltage 5+-0.01 (V)
----------
L=33.5+-0.1mm N1=650r/min Ra=8.8mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(0deg)
Have questions with 106672-3313?
Group cross 106672-3313 ZEXEL
Hino
106672-3313
9 400 617 080
220005363A
INJECTION-PUMP ASSEMBLY
EP2
EP2