Rating:
Information injection-pump assembly
ZEXEL
106672-3312
1066723312
HINO
220005362A
220005362a
Cross reference number
ZEXEL
106672-3312
1066723312
HINO
220005362A
220005362a
| Zexel num | Bosch num | Firm num | Firm | Name |
|
106672-3312
106672-3313 |
220005362A | HINO |
INJECTION-PUMP ASSEMBLY
EP2 * |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve (drive side)
134424-1
420
Overflow valve opening pressure (drive side)
kPa
162
147
177
Overflow valve opening pressure (drive side)
kgf/cm2
1.65
1.5
1.8
Overflow valve (governor side)
134424-1720
Overflow valve opening pressure (governor side)
kPa
162
147
177
Overflow valve opening pressure (governor side)
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.5
4.44
4.5
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.75
60.25
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.75
120.25
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.75
180.25
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.75
240.25
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.75
300.25
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
8.8
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
173
171
175
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_02 Adjusting point B
Rack position
9.1
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
183.5
180.5
186.5
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_03 Adjusting point C
Rack position
8.8
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
171
165
177
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_04 Adjusting point D
Rack position
8.4
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
160.5
157.5
163.5
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_05 Adjusting point E
Rack position
7.4
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
137
132
142
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Injection quantity adjustment_06 Adjusting point F
Rack position
9.2+0.2
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
186
180
192
Fixing the lever
*
Boost pressure
kPa
53.3
53.3
Boost pressure
mmHg
400
400
Rack limit
*
Injection quantity adjustment_07 Adjusting point G
Rack position
6.4
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
86
84
88
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_08 Adjusting point I
Rack position
4.6+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11
8
14
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment Pump speed r/min 650 650 650
Rack position
6.4
Boost pressure
kPa
9.3
7.3
9.3
Boost pressure
mmHg
70
55
70
Boost compensator adjustment_02 Pump speed r/min 650 650 650
Rack position
8.8
Boost pressure
kPa
40
40
40
Boost pressure
mmHg
300
300
300
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
(2)RACK LIMIT: RAL
(3)Damper spring setting: DL
(4)Set idle at delivery
----------
RAL=9.2+0.2mm DL=3.6-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=8deg+-5deg
0000000901
F:Full load
I:Idle
(1)Set point J
(2)At delivery
----------
----------
a=25deg+-5deg b=45deg+-3deg c=47deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
0000001501
RACK SENSOR
R:Rack position (mm)
V:Voltage (V)
After installing the rack sensor, confirm the output value (VR).
----------
N1=650r/min Ra=8.8mm VR=1.7+-0.01V
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(0deg)