106671-9995 ZEXEL 9 400 617 054 BOSCH INJECTION-PUMP ASSEMBLY 9400617054 1066719995 6152721282


106671-9995 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 054 9400617054
ZEXEL 106671-9995 1066719995
KOMATSU 6152721282 6152721282

Service parts 106671-9995 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6293
3. GOVERNOR 105407-7773
4. SUPPLY PUMP 105217-6030
5. AUTOM. ADVANCE MECHANIS 105681-6080
6. COUPLING PLATE 105663-0920
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-5060
11. Nozzle and Holder 6152-12-3800
12. Open Pre:MPa(Kqf/cm2) 27.5{280}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-3530
15. NOZZLE SET

Include in #1:

106671-9995 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 054 9400617054
ZEXEL 106671-9995 1066719995
KOMATSU 6152721282 6152721282


Zexel num
Bosch num
Firm num
Name
106671-9995 
9 400 617 054 
6152721282  KOMATSU
INJECTION-PUMP ASSEMBLY
SAA6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Rack position
Point A or more.
  R=A++
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1025 1025 1025
Average injection quantity mm3/st.   194 192 196
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   17 15.5 18.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   10.8++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   180 175 185
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2.1
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.5)
Boost pressure kPa   42.7 42.7 42.7
Boost pressure mmHg   320 320 320
Timer adjustment
Pump speed r/min   825--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   775
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   975
Advance angle deg.   2 1.7 2.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9995
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
K=11 BCL=2.1+-0.1mm
----------

Speed control lever angle

Test data 106671-9995
F:Full speed I:Idle S:Stop (1)- (2)Use the hole at R = aa
----------
aa=85mm
----------
a=3.5deg+-5deg b=23deg+-5deg c=35deg+-3deg

0000001501 TAMPER PROOF

Test data 106671-9995
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2 maximum)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106671-9995
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)At rack position = bb or more
----------
aa=8.5deg bb=10.5mm
----------
a=(150deg)




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Group cross 106671-9995 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
SAA6D125
9 400 612 225 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 503 
6152721280 
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SAA6D125
9 400 612 666 
6152721281 
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INJECTION-PUMP ASSEMBLY

Komatsu 

106671-9995  
9 400 617 054 
6152721282 
INJECTION-PUMP ASSEMBLY
SAA6D125
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