106671-9960 ZEXEL 9 400 612 042 BOSCH INJECTION-PUMP ASSEMBLY 9400612042 1066719960


106671-9960 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 042 9400612042
ZEXEL 106671-9960 1066719960

Service parts 106671-9960 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6280
3. GOVERNOR 105923-4810
4. SUPPLY PUMP 105237-5470
5. AUTOM. ADVANCE MECHANIS 105681-2670
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-9960 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 042 9400612042
ZEXEL 106671-9960 1066719960


Zexel num
Bosch num
Firm num
Name
106671-9960 
106671-9961 
9 400 612 042 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D1146TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   136 134 138
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   440 440 440
Average injection quantity mm3/st.   16 14.5 17.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.4)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   136 134 138
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-1.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   132 122 142
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R2-1.3
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2(R1-1. 5)
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   930
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9960
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Microswitch adjustment unnecessary. (4)Boost compensator stroke (5)Damper spring setting
----------
T1=AG74
----------

Speed control lever angle

Test data 106671-9960
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H' (3)Viewed from feed pump side.
----------
aa=70mm
----------
a=14deg+-5deg b=40.5deg+-3deg

Stop lever angle

Test data 106671-9960
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)At pump speed bb and rack position cc, set the stopper bolt.
----------
aa=40mm bb=0r/min cc=1.5+-0.3mm
----------
a=20deg+-5deg b=44deg+-5deg

Timing setting

Test data 106671-9960
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 106671-9960?





Group cross 106671-9960 ZEXEL

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