106671-9590 ZEXEL 9 400 612 276 BOSCH INJECTION-PUMP ASSEMBLY 9400612276 1066719590 43547181a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 612 276 9400612276

ZEXEL 106671-9590 1066719590

NIIGATA-URAWA 43547181A 43547181a

Service parts 106671-9590 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0580

3. GOVERNOR 105487-6950

4. SUPPLY PUMP 105237-1480

5. AUTOM. ADVANCE MECHANIS 105635-0420

6. COUPLING PLATE 105663-0340

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5900

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 31.4{320}

13. NOZZLE-HOLDER 105031-6130

14. NOZZLE 105015-7730

15. NOZZLE SET

Include in #1:

106671-9590 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 276 9400612276

ZEXEL 106671-9590 1066719590

NIIGATA-URAWA 43547181A 43547181a

Zexel num

Bosch num

Firm num

Name

106671-9590

9 400 612 276

43547181A NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
DMF13S K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8921

Overflow valve opening pressure kPa 157 157 157

Overflow valve opening pressure kgf/cm2 1.6 1.6 1.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.05 3 3.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 185.5 180.5 190.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 54.5 51.5 57.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 12.6+0.2

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 170 170 190

Fixing the lever *

Remarks
Rack limit using stop lever.

Timer adjustment

Pump speed r/min 350

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Remarks
Measure the actual advance angle.

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using the stop lever: R1 (5)Damper spring setting (6)Set the load lever's stop position so that R = aa (N = 0).
----------
RT=1 TH=3.5mm R1=12.6+0.2mm aa=3+0.3mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=(15.5deg)+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=13deg+-5deg b=(20deg) c=39deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)- (3)Use the hole at R = bb (4)Drive side
----------
aa=12.6+0.2mm bb=50mm
----------
a=30.5deg+-5deg b=32.5deg+-5deg