106671-9211 ZEXEL 9 400 611 335 BOSCH INJECTION-PUMP ASSEMBLY 9400611335 1066719211


106671-9211 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 335 9400611335
ZEXEL 106671-9211 1066719211

Service parts 106671-9211 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0660
3. GOVERNOR 105487-7710
4. SUPPLY PUMP 105207-1470
5. AUTOM. ADVANCE MECHANIS 105636-2530
6. COUPLING PLATE 105663-0740
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-9211 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 335 9400611335
ZEXEL 106671-9211 1066719211


Zexel num
Bosch num
Firm num
Name
106671-9211 
9 400 611 335 
  DPICO
INJECTION-PUMP ASSEMBLY
DE12T Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   R1(10.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   161.5 159.5 163.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   73.3 73.3
Boost pressure mmHg   550 550
Injection quantity adjustment_02
Adjusting point   B
Rack position   R1(10.9)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   152 146 158
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   73.3 73.3
Boost pressure mmHg   550 550
Injection quantity adjustment_03
Adjusting point   F
Rack position   R2(5.2)
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   14.5 13 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.2
Boost pressure kPa   6.7 4.7 8.7
Boost pressure mmHg   50 35 65
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.9)
Boost pressure kPa   60 53.3 66.7
Boost pressure mmHg   450 400 500
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9211
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever's normal position setting: R1 (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Microswitch adjustment unnecessary.
----------
RT=1 TH=2.3mm R1=(13)+-0.1mm BCL=2.2+-0.1mm
----------

Speed control lever angle

Test data 106671-9211
F:Full speed
----------

----------
a=(5deg)+-5deg

0000000901

Test data 106671-9211
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=(36.5deg)+-3deg

Stop lever angle

Test data 106671-9211
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=73deg+-5deg

Timing setting

Test data 106671-9211
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(70deg)




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