106671-9080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066719080


106671-9080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-9080 1066719080

Service parts 106671-9080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0030
3. GOVERNOR 105923-0020
4. SUPPLY PUMP 105207-1560
5. AUTOM. ADVANCE MECHANIS 105636-2320
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-9080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-9080 1066719080


Zexel num
Bosch num
Firm num
Name
106671-9080 
106671-9081 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D2366 * 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 110 114
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12 10.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 111 113
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   (R1+0.05 )+0.05-0 .1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   113.5 107.5 119.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.35
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   95.5 89.5 101.5
Fixing the lever   *
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9080
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Microswitch adjustment unnecessary.
----------
T1=AA20
----------

Speed control lever angle

Test data 106671-9080
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=70mm
----------
a=14deg+-5deg b=(29deg)+-3deg

Stop lever angle

Test data 106671-9080
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set stopper screw so that rack position = bb (after setting apply red paint).
----------
aa=40mm bb=1.5+-0.3mm
----------
a=44deg+-5deg b=20deg+-5deg

Timing setting

Test data 106671-9080
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 106671-9080?





Group cross 106671-9080 ZEXEL

9 400 619 693 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 617 033 
3266560060 
INJECTION-PUMP ASSEMBLY
S12A2

Komatsu 

 
6152711410 
INJECTION-PUMP ASSEMBLY
SA6D125
 
6152711411 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 617 034 
6152711412 
INJECTION-PUMP ASSEMBLY
SA6D125

Daewoo 

9 400 617 035 
 
INJECTION-PUMP ASSEMBLY
D2366TI

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
D2366
 
 
INJECTION-PUMP ASSEMBLY
D2366
F 019 Z20 072 
 
INJECTION-PUMP ASSEMBLY
D2366TI

Hyundai 

9 400 617 036 
3310083C42 
INJECTION-PUMP ASSEMBLY
6D22T
9 400 617 037 
3310083C41 
INJECTION-PUMP ASSEMBLY
6D22T

Daewoo 

106671-9080  

106671-9081 
 
 
INJECTION-PUMP ASSEMBLY
D2366
9 400 617 038 
 
INJECTION-PUMP ASSEMBLY
D2366

Hyundai 

9 400 617 039 
 
INJECTION-PUMP ASSEMBLY
6D22T
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