106671-9030 ZEXEL 9 400 617 035 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 617 035 9400617035
ZEXEL 106671-9030 1066719030

Service parts 106671-9030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7920
3. GOVERNOR 105489-4310
4. SUPPLY PUMP 105207-1520
5. AUTOM. ADVANCE MECHANIS 105681-1280
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-9030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 035 9400617035
ZEXEL 106671-9030 1066719030


Zexel num Bosch num Firm num Firm Name
106671-9030  9 400 617 035    DAEWOO INJECTION-PUMP ASSEMBLY
D2366TI K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   166.5 164.5 168.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   66.7 66.7
Boost pressure mmHg   500 500


Injection quantity adjustment_02
Adjusting point   B
Rack position   4.1+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   92 92
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0


Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   7.15
Boost pressure kPa   16.7 14.7 18.7
Boost pressure mmHg   125 110 140


Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   9.15
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400


Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5


Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 106671-9030 N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Deliver with rack limit not operating (3)Microswitch adjustment unnecessary. (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
BCL=2+-0.1mm
----------



Speed control lever angle

Test data 106671-9030 F:Full speed
----------

----------
a=(9deg)+-5deg



0000000901

Test data 106671-9030 F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=31deg+-3deg



Stop lever angle

Test data 106671-9030 N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=45mm
----------
a=71deg+-5deg b=39deg+-5deg



Timing setting

Test data 106671-9030 (1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)





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