106671-9030 ZEXEL 9 400 617 035 BOSCH INJECTION-PUMP ASSEMBLY 9400617035 1066719030


106671-9030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 035 9400617035
ZEXEL 106671-9030 1066719030

Service parts 106671-9030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7920
3. GOVERNOR 105489-4310
4. SUPPLY PUMP 105207-1520
5. AUTOM. ADVANCE MECHANIS 105681-1280
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-9030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 035 9400617035
ZEXEL 106671-9030 1066719030


Zexel num
Bosch num
Firm num
Name
106671-9030 
9 400 617 035 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D2366TI K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   166.5 164.5 168.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   66.7 66.7
Boost pressure mmHg   500 500
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.1+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   92 92
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   7.15
Boost pressure kPa   16.7 14.7 18.7
Boost pressure mmHg   125 110 140
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   9.15
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-9030
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Deliver with rack limit not operating (3)Microswitch adjustment unnecessary. (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
BCL=2+-0.1mm
----------

Speed control lever angle

Test data 106671-9030
F:Full speed
----------

----------
a=(9deg)+-5deg

0000000901

Test data 106671-9030
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106671-9030
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=45mm
----------
a=71deg+-5deg b=39deg+-5deg

Timing setting

Test data 106671-9030
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 106671-9030?





Group cross 106671-9030 ZEXEL

9 400 619 693 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 617 033 
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S12A2

Komatsu 

 
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SA6D125
 
6152711411 
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SA6D125
9 400 617 034 
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SA6D125

Daewoo 

106671-9030  
9 400 617 035 
 
INJECTION-PUMP ASSEMBLY
D2366TI

Dpico 

 
 
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D2366
 
 
INJECTION-PUMP ASSEMBLY
D2366
F 019 Z20 072 
 
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Hyundai 

9 400 617 036 
3310083C42 
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6D22T
9 400 617 037 
3310083C41 
INJECTION-PUMP ASSEMBLY
6D22T

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D2366
9 400 617 038 
 
INJECTION-PUMP ASSEMBLY
D2366

Hyundai 

9 400 617 039 
 
INJECTION-PUMP ASSEMBLY
6D22T
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