106671-8592 ZEXEL 9 400 617 005 BOSCH INJECTION-PUMP ASSEMBLY 9400617005 1066718592 220008041b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 005 9400617005

ZEXEL 106671-8592 1066718592

HINO 220008041B 220008041b

Service parts 106671-8592 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7780

3. GOVERNOR 105921-6272

4. SUPPLY PUMP 105217-1910

5. AUTOM. ADVANCE MECHANIS 105681-5150

6. COUPLING PLATE 105663-0620

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7483

11. Nozzle and Holder 23600-2520C

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}

13. NOZZLE-HOLDER 105031-7241

14. NOZZLE

15. NOZZLE SET 105019-0190

Include in #1:

106671-8592 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 005 9400617005

ZEXEL 106671-8592 1066718592

HINO 220008041B 220008041b

Zexel num

Bosch num

Firm num

Name

106671-8592

9 400 617 005

220008041B HINO

INJECTION-PUMP ASSEMBLY
K13D K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.6 4.54 4.6

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 10

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 129 126 132

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 6.5+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8.5 5.5 11.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 129 127 131

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.15

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 135 129 141

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.3

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 122 116 128

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1-1.1

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 75 69 81

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 165 165 185

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 695--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 645

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min (800)

Advance angle deg. 1 0.7 1.3

Load 4/4

Remarks
Measure the actual speed.

Timer adjustment_04

Pump speed r/min 860+50

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1075-50

Advance angle deg. 5.5 5.2 5.8

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=J28
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=47mm
----------
a=18.5deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper screw at speed lever full position, pump speed bb and rack position cc . Then, confirm non-injection and measure the actual rack position at idle speed dd. After adjustment, apply red paint.
----------
aa=40mm bb=1150r/min cc=4.2-0.5mm dd=225r/min
----------
a=31deg+-5deg b=(40deg)+-5deg