106671-8275 ZEXEL 9 400 612 309 BOSCH INJECTION-PUMP ASSEMBLY 9400612309 1066718275 220203534a


106671-8275 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 309 9400612309
ZEXEL 106671-8275 1066718275
HINO 220203534A 220203534a

Service parts 106671-8275 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5672
3. GOVERNOR 105407-4350
4. SUPPLY PUMP 105217-1840
5. AUTOM. ADVANCE MECHANIS 105635-0320
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5572
11. Nozzle and Holder 23600-1860D
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5461
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106671-8275 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 309 9400612309
ZEXEL 106671-8275 1066718275
HINO 220203534A 220203534a


Zexel num
Bosch num
Firm num
Name
106671-8275 
106671-8276 
9 400 612 309 
220203534A  HINO
INJECTION-PUMP ASSEMBLY
EK130-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   129 127 131
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13.5 10.5 16.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   950++
Advance angle deg.   0 0 0
Remarks
No advance until N = 950.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-8275
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Idle sub spring setting: L1.
----------
K=12 L1=6-0.5mm
----------

Speed control lever angle

Test data 106671-8275
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 106671-8275
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb
----------
aa=5.5mm bb=0r/min
----------
a=38deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-8275
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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Group cross 106671-8275 ZEXEL

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106671-8275  

106671-8276 
9 400 612 309 
220203534A 
INJECTION-PUMP ASSEMBLY
EK130-T
9 400 616 984 
220203535A 
INJECTION-PUMP ASSEMBLY
EK130-T
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