Rating:
Information injection-pump assembly
BOSCH
9 400 613 387
9400613387
ZEXEL
106671-8220
1066718220
HINO
220203450A
220203450a
Service parts 106671-8220 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
236001561C
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-8220
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 613 387
9400613387
ZEXEL
106671-8220
1066718220
HINO
220203450A
220203450a
Zexel num
Bosch num
Firm num
Name
106671-8220
9 400 613 387
220203450A HINO
INJECTION-PUMP ASSEMBLY
EP100-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
EP100-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve (drive side)
134424-1720
Overflow valve opening pressure (drive side)
kPa
162
147
177
Overflow valve opening pressure (drive side)
kgf/cm2
1.65
1.5
1.8
Overflow valve (governor side)
134424-1420
Overflow valve opening pressure (governor side)
kPa
162
147
177
Overflow valve opening pressure (governor side)
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.5
4.4
4.5
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.6
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
110
107
113
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
117.5
114.5
120.5
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
5.1+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
9.5
6.5
12.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
145
140
150
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
975--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
925
Advance angle
deg.
0.3
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
1.8
1.3
2.3
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
2.5
2.5
2.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)RACK LIMIT
(5)Damper spring setting
----------
RT=1 TH=1.9mm
----------
----------
RT=1 TH=1.9mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=6deg+-5deg
----------
----------
a=6deg+-5deg
0000000901
F:Full load
I:Idle
S:Stop
(1)Use the hole at R = aa
(2)Rack position = bb (speed = cc)
----------
aa=60mm bb=3+-0.2mm cc=325r/min
----------
a=10deg+-5deg b=24.5deg+-3deg c=(8deg)+-3deg
----------
aa=60mm bb=3+-0.2mm cc=325r/min
----------
a=10deg+-5deg b=24.5deg+-3deg c=(8deg)+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Drive side
----------
----------
a=64deg+-5deg b=15deg+-5deg
----------
----------
a=64deg+-5deg b=15deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(40deg)
----------
----------
a=(40deg)
Have questions with 106671-8220?
Group cross 106671-8220 ZEXEL
Hino
106671-8220
9 400 613 387
220203450A
INJECTION-PUMP ASSEMBLY
EP100-T
EP100-T