106671-7890 ZEXEL 9 400 616 959 BOSCH INJECTION-PUMP ASSEMBLY 9400616959 1066717890 me050866


106671-7890 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 959 9400616959
ZEXEL 106671-7890 1066717890
MITSUBISHI ME050866 me050866

Service parts 106671-7890 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7980
3. GOVERNOR 105407-2160
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1850
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6680
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105031-3970
14. NOZZLE 105015-6370
15. NOZZLE SET

Include in #1:

106671-7890 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 959 9400616959
ZEXEL 106671-7890 1066717890
MITSUBISHI ME050866 me050866


Zexel num
Bosch num
Firm num
Name
106671-7890 
9 400 616 959 
ME050866  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   154.7 151.7 157.7
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.8
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   137.9 134.9 140.9
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   11.2 8.6 13.8
Fixing the rack   *
Remarks
(check)
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.5+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   10.2 7.6 12.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   900++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 900.
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1.5 1.5 1.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-7890
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)At shipping (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=6 RAL=11.7+0.2mm N1=750r/min N2=450r/min L1=4.3+-0.1mm
----------

Speed control lever angle

Test data 106671-7890
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Pump speed = aa (4)Pump speed = bb
----------
aa=750r/min bb=900r/min
----------
a=(25deg)+-5deg b=(2deg) c=(0deg)+-5deg d=(7deg)+-5deg

Stop lever angle

Test data 106671-7890
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-7890
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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