106671-7600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066717600


106671-7600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-7600 1066717600

Cross reference number

ZEXEL 106671-7600 1066717600


Zexel num
Bosch num
Firm num
Name
106671-7600 
106671-7601 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.4
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   144 140.5 147.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14.2 18.8
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   144 143 145
Basic   *
Fixing the lever   *
Boost pressure kPa   43.3 43.3
Boost pressure mmHg   325 325
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.4)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   152.8 149.6 156
Difference in delivery mm3/st.   6.4 6.4 6.4
Fixing the lever   *
Boost pressure kPa   43.3 43.3
Boost pressure mmHg   325 325
Injection quantity adjustment_05
Adjusting point   D
Rack position   9.3
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   139.5 135.5 143.5
Fixing the lever   *
Boost pressure kPa   28 28 28
Boost pressure mmHg   210 210 210
Injection quantity adjustment_06
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
(check)
 
Injection quantity adjustment_07
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 105 145
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   7.9
Boost pressure kPa   3.3 3.3 3.3
Boost pressure mmHg   25 25 25
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   8.55
Boost pressure kPa   14.7 8 21.4
Boost pressure mmHg   110 60 160
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   9.3
Boost pressure kPa   28 26.7 29.3
Boost pressure mmHg   210 200 220
Boost compensator adjustment_04
Pump speed r/min   600 600 600
Rack position   R1(9.4)
Boost pressure kPa   30 30 30
Boost pressure mmHg   225 225 225
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-7600
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Boost compensator cancel stroke: BSL (4)Boost compensator stroke (5)Damper spring setting: DL
----------
RT=1 TH=1.8mm BSL=2.2mm DL=4.5-0.2mm
----------

Speed control lever angle

Test data 106671-7600
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106671-7600
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=30deg+-3deg

Stop lever angle

Test data 106671-7600
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position = bb, set the stopper bolt. (3)Free (at shipping)
----------
aa=13.3mm bb=4.1-0.5mm
----------
a=(38deg) b=26deg+-5deg c=0deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=5.4mm
----------

Timing setting

Test data 106671-7600
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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