106671-6680 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066716680 1156034700


106671-6680 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-6680 1066716680
ISUZU 1156034700 1156034700

Cross reference number

ZEXEL 106671-6680 1066716680
ISUZU 1156034700 1156034700


Zexel num
Bosch num
Firm num
Name
106671-6680 
106671-6681 
 
1156034700  ISUZU
INJECTION-PUMP ASSEMBLY
6HE1-TMC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-3920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   128 126 130
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   156 156
Boost pressure mmHg   1170 1170
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   14.5 11.3 17.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R1-2
Boost pressure kPa   36 33.3 38.7
Boost pressure mmHg   270 250 290
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R1(10.9)
Boost pressure kPa   143 143 143
Boost pressure mmHg   1070 1070 1070
Timer adjustment
Pump speed r/min   1400++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1400.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   0.7 0.7 0.7
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-6680
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke
----------
K=7
----------

Speed control lever angle

Test data 106671-6680
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=31deg+-5deg

Stop lever angle

Test data 106671-6680
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=25.5deg+-5deg b=70deg+-5deg

Timing setting

Test data 106671-6680
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(50deg)




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