106671-6630 ZEXEL 9 400 616 916 BOSCH INJECTION-PUMP ASSEMBLY 9400616916 1066716630 1156034380


106671-6630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 916 9400616916
ZEXEL 106671-6630 1066716630
ISUZU 1156034380 1156034380

Service parts 106671-6630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6240
3. GOVERNOR 105407-8070
4. SUPPLY PUMP 105237-4731
5. AUTOM. ADVANCE MECHANIS 105681-2750
6. COUPLING PLATE 105664-0881
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-8201
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/22.1(225)
13. NOZZLE-HOLDER 105041-4371
14. NOZZLE
15. NOZZLE SET 105019-2730

Include in #1:

106671-6630 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 916 9400616916
ZEXEL 106671-6630 1066716630
ISUZU 1156034380 1156034380


Zexel num
Bosch num
Firm num
Name
106671-6630 
9 400 616 916 
1156034380  ISUZU
INJECTION-PUMP ASSEMBLY
6WG1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.87 3.93
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   226 224 228
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   153 153
Boost pressure mmHg   1150 1150
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.3+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   15.5 12.3 18.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   11.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   315 305 325
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.9
Boost pressure kPa   89.3 85.3 93.3
Boost pressure mmHg   670 640 700
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.3)
Boost pressure kPa   140 140 140
Boost pressure mmHg   1050 1050 1050
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0 -0.5 0
Timer adjustment_03
Pump speed r/min   650-50
Advance angle deg.   -1.25 -1.75 -0.75
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-6630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=8 BCL=0.9+-0.1mm
----------

Speed control lever angle

Test data 106671-6630
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=70mm
----------
a=22deg+-5deg b=13deg+-3deg c=19deg+-5deg

Stop lever angle

Test data 106671-6630
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position = aa, speed = bb (stamp at delivery) (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=23mm
----------
a=53deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106671-6630
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2 maximum)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106671-6630
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(100deg)




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