106671-6610 ZEXEL 9 400 616 915 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 616 915 9400616915
ZEXEL 106671-6610 1066716610
ISUZU 1156034360 1156034360

Service parts 106671-6610 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6610
3. GOVERNOR 105407-8060
4. SUPPLY PUMP 105237-5550
5. AUTOM. ADVANCE MECHANIS 105681-6060
6. COUPLING PLATE 105664-2041
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-8250
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/22.1(225)
13. NOZZLE-HOLDER 105041-4341
14. NOZZLE
15. NOZZLE SET 105019-2790

Include in #1:

106671-6610 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 915 9400616915
ZEXEL 106671-6610 1066716610
ISUZU 1156034360 1156034360


Zexel num Bosch num Firm num Firm Name
106671-6610  9 400 616 915  1156034360  ISUZU INJECTION-PUMP ASSEMBLY
6SD1-T * K 14CA PE6P,6PD PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.17 4.23
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.75 60.25
Cal 1-5
Difference between angles 2 deg.   120 119.75 120.25
Cal 1-3
Difference between angles 3 deg.   180 179.75 180.25
Cal 1-6
Difference between angles 4 deg.   240 239.75 240.25
Cyl.1-2
Difference between angles 5 deg.   300 299.75 300.25
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   139.5 137.5 141.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   140 140
Boost pressure mmHg   1050 1050


Injection quantity adjustment_02
Adjusting point   -
Rack position   6.4+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   14.5 11.3 17.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.6
Boost pressure kPa   56 53.3 58.7
Boost pressure mmHg   420 400 440


Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.1)
Boost pressure kPa   127 120.3 133.7
Boost pressure mmHg   950 900 1000


Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0 -0.5 0


Timer adjustment_03
Pump speed r/min   650+-25
Advance angle deg.   -2.5 -3 -2
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 106671-6610 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
K=18 BCL=1.6+-0.1mm
----------



Speed control lever angle

Test data 106671-6610 F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=70mm
----------
a=(11deg)+-5deg b=(19deg)+-5deg c=35deg+-3deg



Stop lever angle

Test data 106671-6610 N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=23mm
----------
a=15deg+-5deg b=70deg+-5deg



0000001501 TAMPER PROOF

Test data 106671-6610 Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2 maximum)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------



Timing setting

Test data 106671-6610 (1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(50deg)





Have questions with 106671-6610?

toggle preview




Group cross 106671-6610 ZEXEL

Isuzu 

106671-6600 
106671-6700 
9 400 612 567  1156034340  INJECTION-PUMP ASSEMBLY
6HK1-XQB
106671-6610  9 400 616 915  1156034360  INJECTION-PUMP ASSEMBLY
6SD1-T
106671-6620 
106671-6621 
F 019 Z10 737  1156034390  INJECTION-PUMP ASSEMBLY
6SD1-X
106671-6621  9 400 613 060  1156034391  INJECTION-PUMP ASSEMBLY
6SD1-X
106671-6630  9 400 616 916  1156034380  INJECTION-PUMP ASSEMBLY
6WG1-T
106671-6640      INJECTION-PUMP ASSEMBLY

Isuzu 

106671-6641 
106671-6710 
9 400 616 917  1156034520  INJECTION-PUMP ASSEMBLY
6WG1-T
106671-6650  9 400 612 756  1156034540  INJECTION-PUMP ASSEMBLY
6WG1-T
106671-6660 
106671-6661 
  1156034691  INJECTION-PUMP ASSEMBLY
6HK1-T
106671-6661  9 400 616 918  1156034693  INJECTION-PUMP ASSEMBLY
6HK1-T
106671-6670 
106671-6671 
  1156034710  INJECTION-PUMP ASSEMBLY
6HE1-TMC
106671-6671  9 400 616 919  1156034711  INJECTION-PUMP ASSEMBLY
6HE1-TMC
106671-6680 
106671-6681 
  1156034700  INJECTION-PUMP ASSEMBLY
6HE1-TMC
106671-6681  9 400 613 300  1156034701  INJECTION-PUMP ASSEMBLY
6HE1-TMC
106671-6690  9 400 613 171  1156034830  INJECTION-PUMP ASSEMBLY
6SD1-XQB
Back to top