106671-5322 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066715322


106671-5322 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-5322 1066715322

Service parts 106671-5322 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0260
3. GOVERNOR 105952-1130
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105691-3860
6. COUPLING PLATE 105663-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7670
11. Nozzle and Holder 16600-96611
12. Open Pre:MPa(Kqf/cm2) 18.6{190}/22.6{230}
13. NOZZLE-HOLDER 105041-4190
14. NOZZLE
15. NOZZLE SET 105019-0471

Include in #1:

106671-5322 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-5322 1066715322


Zexel num
Bosch num
Firm num
Name
106671-5322 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.87 3.93
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (14.3)
Vist V   1.71 1.71 1.71
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   169 168 170
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (9)
Vist V   2.5 2.4 2.6
Pump speed r/min   380 380 380
Average injection quantity mm3/st.   16.6 15.6 17.6
Max. variation between cylinders %   0 -10 10

Test data Ex:

Governor adjustment

Test data 106671-5322
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N3=800r/min C3=(7deg) t1=2--sec. t2=2--sec.
----------
N1=1000++r/min N2=1250r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=4--deg C2=7+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106671-5322
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=20deg+-5deg b=37deg+-5deg

0000000901

Test data 106671-5322
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)

Stop lever angle

Test data 106671-5322
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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