106671-5052 ZEXEL F 019 Z10 859 BOSCH INJECTION-PUMP ASSEMBLY f019z10859 1066715052


106671-5052 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 859 f019z10859
ZEXEL 106671-5052 1066715052

Service parts 106671-5052 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7071
3. GOVERNOR 105407-4580
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105681-0990
6. COUPLING PLATE 105664-0790
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6460
11. Nozzle and Holder 1660095502
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105030-4310
14. NOZZLE 105015-8830
15. NOZZLE SET

Include in #1:

106671-5052 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 859 f019z10859
ZEXEL 106671-5052 1066715052


Zexel num
Bosch num
Firm num
Name
106671-5052 
106671-5053 
F 019 Z10 859 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   164.5 162.5 166.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   102 102
Boost pressure mmHg   765 765
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   (7.4)
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   9.7
Boost pressure kPa   93.3 91.3 95.3
Boost pressure mmHg   700 685 715
Timer adjustment
Pump speed r/min   1250++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1250
 
Timer adjustment_02
Pump speed r/min   1250
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   0.5 0.5 0.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-5052
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (3)Set idle sub-spring (4)Main spring setting
----------
K=18 L1=10.7+0.2mm
----------

Speed control lever angle

Test data 106671-5052
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=34deg+-5deg

Stop lever angle

Test data 106671-5052
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001101

Test data 106671-5052
N:Normal B:When boosted (1)Rack position = aa
----------
aa=10.7+0.2mm
----------
a=(16deg) b=(18deg)

Timing setting

Test data 106671-5052
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(40deg)




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