106671-4511 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714511 3266502160


106671-4511 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4511 1066714511
MITSUBISHI-HEAV 3266502160 3266502160

Service parts 106671-4511 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5570
3. GOVERNOR 105447-5671
4. SUPPLY PUMP 105217-1331
5. AUTOM. ADVANCE MECHANIS 105639-2190
6. COUPLING PLATE 105663-0240
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4170
11. Nozzle and Holder 04234-00090
12. Open Pre:MPa(Kqf/cm2) 29.4{300}
13. NOZZLE-HOLDER 105040-2170
14. NOZZLE 105015-4310
15. NOZZLE SET

Include in #1:

106671-4511 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4511 1066714511
MITSUBISHI-HEAV 3266502160 3266502160


Zexel num
Bosch num
Firm num
Name
106671-4511 
106671-4512 
 
3266502160  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S12A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.7 2.65 2.75
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   420.5 411.5 429.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as 106679-2051 in row A
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.4+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   36.2 33.2 39.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   21+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   321 321 346
Fixing the lever   *
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   3.5 3 4
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   4 4 4
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4511
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle spring not operating.
----------
K=12
----------

Speed control lever angle

Test data 106671-4511
F:Full speed I:Idle S:Stop
----------

----------
a=28deg+-5deg b=57deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 106671-4511
N:Pump normal S:Stop the pump.
----------

----------
a=35deg+-5deg b=65deg+-5deg

Timing setting

Test data 106671-4511
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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Group cross 106671-4511 ZEXEL

Mitsubishi-Heav 

106671-4511  

106671-4512 
 
3266502160 
INJECTION-PUMP ASSEMBLY
S12A
F 019 Z10 521 
3266512160 
INJECTION-PUMP ASSEMBLY
S12A
F 019 Z10 522 
3266522160 
INJECTION-PUMP ASSEMBLY
S12A
F 019 Z10 523 
3266532160 
INJECTION-PUMP ASSEMBLY
S12A
9 400 616 810 
3266542160 
INJECTION-PUMP ASSEMBLY
S12A
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