106671-4316 ZEXEL 9 400 616 800 BOSCH INJECTION-PUMP ASSEMBLY 9400616800 1066714316 65111017215

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 800 9400616800

ZEXEL 106671-4316 1066714316

DAEWOO 65111017215 65111017215

Cross reference number

BOSCH 9 400 616 800 9400616800

ZEXEL 106671-4316 1066714316

DAEWOO 65111017215 65111017215

Zexel num

Bosch num

Firm num

Name

106671-4316

9 400 616 800

65111017215 DAEWOO

INJECTION-PUMP ASSEMBLY
D2366 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4420

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 115 113 117

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.4+-0.5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 110 104 116

Max. variation between cylinders % 0 -3.5 3.5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 95 89 101

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.5 9 12

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 100

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 850--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment unnecessary. (5)Excess fuel setting for starting: SXL (N = N1) (6)Damper spring setting
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RT=1 TH=2.6mm SXL=9.5+-0.1mm N1=350r/min
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Speed control lever angle

F:Full speed
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a=(7deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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a=10deg+-5deg b=21deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side
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a=25deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
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a=(70deg)