106671-4270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714270


106671-4270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4270 1066714270

Service parts 106671-4270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5960
3. GOVERNOR 105489-0300
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105636-1460
6. COUPLING PLATE 105663-0460
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-4270 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4270 1066714270


Zexel num
Bosch num
Firm num
Name
106671-4270 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D2366 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   R1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   114 112 116
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   R2
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   160 160
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4270
N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL (3)Injection quantity: Q
----------
SXL=(R1+0.2)+-0.2mm DL=R3-0.5mm Q=16+-1.5mm3/st
----------

Speed control lever angle

Test data 106671-4270
F:Full speed
----------

----------
a=(6deg)+-5deg

0000000901

Test data 106671-4270
F:Full load I:Idle (1)Stopper bolt setting (2)Actual measurement
----------

----------
a=10deg+-5deg

Stop lever angle

Test data 106671-4270
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4270
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 106671-4270?





Group cross 106671-4270 ZEXEL

Komatsu 

 
6152711281 
INJECTION-PUMP ASSEMBLY
SA6D125
 
6152711612 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
SA6D125
 
6152711521 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 616 796 
6151711680 
INJECTION-PUMP ASSEMBLY
S6D125
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 611 618 
12862751010 
INJECTION-PUMP ASSEMBLY
6GH-UT

Komatsu 

9 400 616 797 
6152711523 
INJECTION-PUMP ASSEMBLY
SA6D125

Daewoo 

 
 
INJECTION-PUMP ASSEMBLY
D1146T
 
 
INJECTION-PUMP ASSEMBLY
D1146T
106671-4270  
 
 
INJECTION-PUMP ASSEMBLY
D2366
 
 
INJECTION-PUMP ASSEMBLY
D2366T

Komatsu 

 
6152711310 
INJECTION-PUMP ASSEMBLY
SA6D125
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