106671-4032 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714032


106671-4032 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4032 1066714032

Service parts 106671-4032 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5500
3. GOVERNOR 105447-0540
4. SUPPLY PUMP 105237-1370
5. AUTOM. ADVANCE MECHANIS 105636-2100
6. COUPLING PLATE 105664-0280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5190
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 25.5(260)
13. NOZZLE-HOLDER 105031-4560
14. NOZZLE 105015-5760
15. NOZZLE SET

Include in #1:

106671-4032 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4032 1066714032


Zexel num
Bosch num
Firm num
Name
106671-4032 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   209.3 204.3 214.3
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.1+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   30 27 33
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   720
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4032
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL
----------
K=20 RAL=16.4+0.2mm
----------

Speed control lever angle

Test data 106671-4032
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(32deg)+-5deg b=(32deg)+-5deg

Stop lever angle

Test data 106671-4032
N:Pump normal S:Stop the pump.
----------

----------
a=36deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-4032
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 106671-4032?





Group cross 106671-4032 ZEXEL

 
 
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106671-4032  
 
 
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Daihatsu 

 
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Komatsu 

 
6152711111 
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Niigata-Urawa 

 
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Komatsu 

 
6152711610 
INJECTION-PUMP ASSEMBLY
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