106671-3921 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713921


106671-3921 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-3921 1066713921

Cross reference number

ZEXEL 106671-3921 1066713921


Zexel num
Bosch num
Firm num
Name
106671-3921 
106671-3924 
 
  HINO
INJECTION-PUMP ASSEMBLY
EK200 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.24 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.1+-0. 5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   119.5 116.5 122.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.5+-0. 5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   129.5 127.5 131.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11+-0.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   143 140 146
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   11.6+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   126.3 119.3 133.3
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3921
N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)RACK LIMIT (3)Damper spring setting: DL
----------
aa=6+0.2mm DL=5.8-0.2mm
----------

Speed control lever angle

Test data 106671-3921
F:Full speed
----------

----------
a=3deg+-5deg

0000000901

Test data 106671-3921
F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Set the load lever's stop position so that R = bb (N = 0).
----------
aa=75mm bb=6+0.2mm
----------
a=13deg+-3deg b=(28deg)+-3deg c=1deg+-5deg

Stop lever angle

Test data 106671-3921
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=6.6mm
----------

Timing setting

Test data 106671-3921
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106671-3921?





Group cross 106671-3921 ZEXEL

Hino 

 
 
INJECTION-PUMP ASSEMBLY
EK200
106671-3921  

106671-3924 
 
 
INJECTION-PUMP ASSEMBLY
EK200
 
220004920A 
INJECTION-PUMP ASSEMBLY
EK200
 
220004921A 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 785 
220004921B 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 785 
S220004921B 
INJECTION-PUMP ASSEMBLY
EK200
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