106671-3590 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713590 220003970a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-3590 1066713590

HINO 220003970A 220003970a

Cross reference number

ZEXEL 106671-3590 1066713590

HINO 220003970A 220003970a

Zexel num

Bosch num

Firm num

Name

106671-3590
106671-3592

220003970A HINO

INJECTION-PUMP ASSEMBLY
EK200 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.24 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 130.5 127.5 133.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.9

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 146 144 148

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 11.3

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 152.5 149.5 155.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 16 13 19

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 11+-0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 125 125 145

Fixing the lever *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 1.5

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 1.9 1.4 2.4

Timer adjustment_04

Pump speed r/min 1150

Advance angle deg. 4.5 4.2 4.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the load lever's stop position so that R = aa (N = 0). (3)RACK LIMIT
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DL=5.5-0.2mm aa=5.8+0.2mm
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Speed control lever angle

F:Full speed
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a=5deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
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aa=5.8+0.2mm bb=0r/min
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a=13deg+-3deg b=31deg+-3deg c=1deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side
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a=40deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=300+25r/min Ra=6.4mm
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0000001601 GOVERNOR TORQUE CONTROL

Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 N3, N4 and N5 using the torque control spring capsule.
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N1=500r/min N2=560+-50r/min N3=750+-30r/min N4=840+-20r/min N5=960+-50r/min RF=10.4mm Dr1=0.9mm
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