106671-3110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713110 220001551b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-3110 1066713110

HINO 220001551B 220001551b

Cross reference number

ZEXEL 106671-3110 1066713110

HINO 220001551B 220001551b

Zexel num

Bosch num

Firm num

Name

106671-3110
106671-3111

220001551B HINO

INJECTION-PUMP ASSEMBLY
EK100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0620

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.2 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.7

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 126 123 129

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 142.5 139.5 145.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.8

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 155 152 158

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 5.1+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 16 13 19

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 11+-0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 125 125 145

Fixing the lever *

Timer adjustment

Pump speed r/min 700+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 1.4 0.9 1.9

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Beginning of damper spring operation: DL (4)Set the load lever's stop position so that R = aa (N = 0). (5)RACK LIMIT: RAL
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aa=4.5+0.2mm DL=4.8-0.2mm RAL=(11)mm
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Speed control lever angle

F:Full speed I:Idle (1)Setting at shipping
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a=15deg+-5deg b=16.5deg+-5deg

0000000901

F:Full load I:Idle S:Stop
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a=10deg+-5deg b=29deg+-3deg c=14deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=325-25r/min Ra=5.1mm
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