106671-3110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713110 220001551b


106671-3110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-3110 1066713110
HINO 220001551B 220001551b

Cross reference number

ZEXEL 106671-3110 1066713110
HINO 220001551B 220001551b


Zexel num
Bosch num
Firm num
Name
106671-3110 
106671-3111 
 
220001551B  HINO
INJECTION-PUMP ASSEMBLY
EK100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   126 123 129
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   142.5 139.5 145.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.8
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   155 152 158
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   16 13 19
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   11+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 125 145
Fixing the lever   *
Timer adjustment
Pump speed r/min   700+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3110
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Beginning of damper spring operation: DL (4)Set the load lever's stop position so that R = aa (N = 0). (5)RACK LIMIT: RAL
----------
aa=4.5+0.2mm DL=4.8-0.2mm RAL=(11)mm
----------

Speed control lever angle

Test data 106671-3110
F:Full speed I:Idle (1)Setting at shipping
----------

----------
a=15deg+-5deg b=16.5deg+-5deg

0000000901

Test data 106671-3110
F:Full load I:Idle S:Stop
----------

----------
a=10deg+-5deg b=29deg+-3deg c=14deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325-25r/min Ra=5.1mm
----------




Have questions with 106671-3110?





Group cross 106671-3110 ZEXEL

Hino 

 
220001590B 

106671-3110  

106671-3111 
 
220001551B 
INJECTION-PUMP ASSEMBLY
EK100
 
220001552A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001490B 
INJECTION-PUMP ASSEMBLY
EK100
 
220001471B 
INJECTION-PUMP ASSEMBLY
EK100
 
220201120A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001910B 

 
220201131A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201141A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201142A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001490C 
INJECTION-PUMP ASSEMBLY
EK100
 
220001472A 
INJECTION-PUMP ASSEMBLY
EK100
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