106671-2080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712080 3096130040


106671-2080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-2080 1066712080
MITSUBISHI 3096130040 3096130040

Cross reference number

ZEXEL 106671-2080 1066712080
MITSUBISHI 3096130040 3096130040


Zexel num
Bosch num
Firm num
Name
106671-2080 
 
3096130040  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D20T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.6
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   131 127.5 134.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   4.5+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   17.5 14.9 20.1
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.6+- 0.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131 130 132
Fixing the lever   *
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.6+- 0.5)
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   133 129 137
Difference in delivery mm3/st.   7 7 7
Fixing the lever   *
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(9+-0. 5)
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   98 94 102
Difference in delivery mm3/st.   5 5 5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 120 160
Fixing the lever   *
Remarks
After startup boost setting
 
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   9
Boost pressure kPa   22.7 21.4 24
Boost pressure mmHg   170 160 180
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   9.6
Boost pressure kPa   37.3 30.6 44
Boost pressure mmHg   280 230 330
Timer adjustment
Pump speed r/min   950+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-2080
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Solenoid operating voltage: DC24V (3)Excess fuel for starting setting (at solenoid operation) (4)Boost compensator stroke
----------
DL=3-0.2mm
----------

Speed control lever angle

Test data 106671-2080
F:Full speed
----------

----------
a=4deg+-5deg

0000000901

Test data 106671-2080
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=14deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 106671-2080
N:Pump normal S:Stop the pump.
----------

----------
a=(10deg) b=(64deg)

0000001101

Test data 106671-2080
N:Normal B:When boosted
----------

----------
a=(36deg) b=(12deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=4.5mm
----------




Have questions with 106671-2080?





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