106671-1700 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066711700 1156027340


106671-1700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-1700 1066711700
ISUZU 1156027340 1156027340

Service parts 106671-1700 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7320
3. GOVERNOR 105489-3310
4. SUPPLY PUMP 105237-1430
5. AUTOM. ADVANCE MECHANIS 105636-1580
6. COUPLING PLATE 105663-0220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6991
11. Nozzle and Holder 1-15300-159-1
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4271
14. NOZZLE 105015-6660
15. NOZZLE SET

Include in #1:

106671-1700 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-1700 1066711700
ISUZU 1156027340 1156027340


Zexel num
Bosch num
Firm num
Name
106671-1700 
106671-1701 
 
1156027340  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1-TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   173.5 170.5 176.5
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.6
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   151 149 153
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 6.8 13.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.7+0.2
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   180 180
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Set the boost compensatory excess lever.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1(6.6)
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   8.6
Boost pressure kPa   16 16 16
Boost pressure mmHg   120 120 120
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-1700
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel lever setting: EXL (5)Boost compensator stroke (6)Damper spring setting
----------
RT=0.8 TH=2.4mm EXL=11.7+0.2mm
----------

Speed control lever angle

Test data 106671-1700
F:Full speed
----------

----------
a=3.5deg+-5deg

0000000901

Test data 106671-1700
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=32mm
----------
a=30deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 106671-1700
N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

0000001101

Test data 106671-1700
N:Normal B:When boosted (1)Rack position = aa
----------
aa=11.7+0.2mm
----------
a=(15deg) b=(23deg)

Timing setting

Test data 106671-1700
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(70deg)




Have questions with 106671-1700?





Group cross 106671-1700 ZEXEL

Isuzu 

106671-1700  

106671-1701 
 
1156027340 
INJECTION-PUMP ASSEMBLY
6RB1-TC
 
1156027341 
INJECTION-PUMP ASSEMBLY
6RB1-TC
 
1156027342 
INJECTION-PUMP ASSEMBLY
6RB1-TC
9 400 616 725 
1156027343 
INJECTION-PUMP ASSEMBLY
6RB1-TC
9 400 616 726 
 
INJECTION-PUMP ASSEMBLY
6RB1-MTC

Isuzu 

9 400 616 726 
1156027410 
INJECTION-PUMP ASSEMBLY
6RB1-MTC
 
1156027490 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
 
1156027500 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
9 400 616 727 
 
INJECTION-PUMP ASSEMBLY
6SD1-T

Isuzu 

9 400 616 727 
1156026751 
INJECTION-PUMP ASSEMBLY
6SD1-T
 
1156027851 
INJECTION-PUMP ASSEMBLY
6SD1-T
9 400 619 857 
1156027852 
INJECTION-PUMP ASSEMBLY
6SD1-T
 
1156027853 
INJECTION-PUMP ASSEMBLY
6SD1-T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
1156027855 
INJECTION-PUMP ASSEMBLY
6SD1-T
9 400 610 366 
1156032620 
INJECTION-PUMP ASSEMBLY
6SD1-T
 
1156028010 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
 
1156028011 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
 
1156028020 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
 
1156028021 
INJECTION-PUMP ASSEMBLY
6WA1-TCN
9 400 616 728 
 
INJECTION-PUMP ASSEMBLY
6RB1-MTC

Isuzu 

9 400 616 728 
1156028170 
INJECTION-PUMP ASSEMBLY
6RB1-MTC
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