106671-1671 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066711671 1156026111

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-1671 1066711671

ISUZU 1156026111 1156026111

Service parts 106671-1671 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7120

3. GOVERNOR 105952-0720

4. SUPPLY PUMP 105237-4060

5. AUTOM. ADVANCE MECHANIS 105691-3480

6. COUPLING PLATE 105663-0610

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6073

11. Nozzle and Holder 1-15300-217-3

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105030-3251

14. NOZZLE 105015-8192

15. NOZZLE SET

Include in #1:

106671-1671 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-1671 1066711671

ISUZU 1156026111 1156026111

Zexel num

Bosch num

Firm num

Name

106671-1671
106671-1672

1156026111 ISUZU

INJECTION-PUMP ASSEMBLY
6SD1-TC2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

RED3 control unit part number 407910-2 470

RED3 rack sensor specifications mm 15

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.7 3.67 3.73

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Rack position (12.7)

Vist V 1.46 1.46 1.46

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 170.3 168.3 172.3

Max. variation between cylinders % 0 -3 3

Basic *

Injection quantity adjustment_02

Rack position (7)

Vist V 2.6 2.5 2.7

Pump speed r/min 240 240 240

Average injection quantity mm3/st. 11 7.8 14.2

Max. variation between cylinders % 0 -13 13

Injection quantity adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 132 112 132

Remarks
Set the rack limit, measure rack position and Vista.

Test data Ex:

Governor adjustment

(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
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L=1-0.2mm N2=800r/min C2=(5.5deg) t1=2--sec. t2=2--sec.
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N1=800++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=5.5+-0.3deg R01=0/4load R02=4/4load

0000000901

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
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aa=8deg
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a=(40deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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