106671-1100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066711100 1156008764


106671-1100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-1100 1066711100
ISUZU 1156008764 1156008764

Service parts 106671-1100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-7080
3. GOVERNOR
4. SUPPLY PUMP 105237-1231
5. AUTOM. ADVANCE MECHANIS 105636-0610
6. COUPLING PLATE 105663-0250
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5541
11. Nozzle and Holder 1-15300-112-2
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4271
14. NOZZLE 105015-3520
15. NOZZLE SET

Include in #1:

106671-1100 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-1100 1066711100
ISUZU 1156008764 1156008764


Zexel num
Bosch num
Firm num
Name
106671-1100 
106671-1102 
 
1156008764  ISUZU
INJECTION-PUMP ASSEMBLY
6RA1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   140 137 143
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   25.3 25.3
Boost pressure mmHg   190 190
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.8
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   132.5 130.5 134.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   25.3 25.3
Boost pressure mmHg   190 190
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.2
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   132.6 129.6 135.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   25.3 25.3
Boost pressure mmHg   190 190
Injection quantity adjustment_04
Adjusting point   E
Rack position   6.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.8 8.6 15
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   F
Rack position   10.5+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   93.2 93.2
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.8
Boost pressure kPa   8 6.7 9.3
Boost pressure mmHg   60 50 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   9.8
Boost pressure kPa   14.7 10.7 18.7
Boost pressure mmHg   110 80 140
Timer adjustment
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.4 1.1 1.4
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-1100
N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)Beginning of damper spring operation: DL (3)RACK LIMIT: RAL (4)Boost compensator stroke
----------
aa=6.2mm DL=5.8-0.5mm RAL=10.8+-0.05mm
----------

Speed control lever angle

Test data 106671-1100
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106671-1100
F:Full load I:Idle S:Stop
----------

----------
a=(4.5deg)+-5deg b=15deg+-5deg c=(32deg)+-3deg

Stop lever angle

Test data 106671-1100
N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-1100
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(20deg)




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Group cross 106671-1100 ZEXEL

Isuzu 

106671-1100  

106671-1102 
 
1156008764 
INJECTION-PUMP ASSEMBLY
6RA1T
 
1156008765 
INJECTION-PUMP ASSEMBLY
6RA1-T
 
1156009301 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009750 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156009760 
INJECTION-PUMP ASSEMBLY
6RB1
9 400 616 696 
1156010970 
INJECTION-PUMP ASSEMBLY
6RA1-T
 
1156011861 
INJECTION-PUMP ASSEMBLY
6RB1
 
1156011930 
INJECTION-PUMP ASSEMBLY
6RA1-T
 
1156011940 
INJECTION-PUMP ASSEMBLY
6RB2
 
1156010660 
INJECTION-PUMP ASSEMBLY
E120
 
1156011160 
INJECTION-PUMP ASSEMBLY
6RB2
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