106671-1100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066711100 1156008764

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-1100 1066711100

ISUZU 1156008764 1156008764

Service parts 106671-1100 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-7080

3. GOVERNOR

4. SUPPLY PUMP 105237-1231

5. AUTOM. ADVANCE MECHANIS 105636-0610

6. COUPLING PLATE 105663-0250

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5541

11. Nozzle and Holder 1-15300-112-2

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4271

14. NOZZLE

105015-3520

15. NOZZLE SET

Include in #1:

106671-1100 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-1100 1066711100

ISUZU 1156008764 1156008764

Zexel num

Bosch num

Firm num

Name

106671-1100
106671-1102

1156008764 ISUZU

INJECTION-PUMP ASSEMBLY
6RA1T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 140 137 143

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Boost pressure kPa 25.3 25.3

Boost pressure mmHg 190 190

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 132.5 130.5 134.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 25.3 25.3

Boost pressure mmHg 190 190

Injection quantity adjustment_03

Adjusting point C

Rack position 10.2

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 132.6 129.6 135.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 25.3 25.3

Boost pressure mmHg 190 190

Injection quantity adjustment_04

Adjusting point E

Rack position 6.7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11.8 8.6 15

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_05

Adjusting point F

Rack position 10.5+-0. 5

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 93.2 93.2

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 8.8

Boost pressure kPa 8 6.7 9.3

Boost pressure mmHg 60 50 70

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 9.8

Boost pressure kPa 14.7 10.7 18.7

Boost pressure mmHg 110 80 140

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 1.4 1.1 1.4

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)Beginning of damper spring operation: DL (3)RACK LIMIT: RAL (4)Boost compensator stroke
----------
aa=6.2mm DL=5.8-0.5mm RAL=10.8+-0.05mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=6deg+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=(4.5deg)+-5deg b=15deg+-5deg c=(32deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(20deg)