106671-0394 ZEXEL 9 400 616 658 BOSCH INJECTION-PUMP ASSEMBLY 9400616658 1066710394 1671396718

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 658 9400616658

ZEXEL 106671-0394 1066710394

NISSAN-DIESEL 1671396718 1671396718

Service parts 106671-0394 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-5260

3. GOVERNOR 105488-0522

4. SUPPLY PUMP 105217-1850

5. AUTOM. ADVANCE MECHANIS 105681-4300

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7130

11. Nozzle and Holder 1660096514

12. Open Pre:MPa(Kqf/cm2) 17.7(180)/22.6(230)

13. NOZZLE-HOLDER 105031-4630

14. NOZZLE

105015-6340

15. NOZZLE SET

Include in #1:

106671-0394 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 658 9400616658

ZEXEL 106671-0394 1066710394

NISSAN-DIESEL 1671396718 1671396718

Zexel num

Bosch num

Firm num

Name

106671-0394

9 400 616 658

1671396718 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position R2(11.5)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 154.3 150.3 158.3

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Boost pressure kPa 33.3 33.3

Boost pressure mmHg 250 250

Injection quantity adjustment_02

Adjusting point B

Rack position 12.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 174.4 172.4 176.4

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 33.3 33.3

Boost pressure mmHg 250 250

Injection quantity adjustment_03

Adjusting point C

Rack position 7.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 10.1 9.1 11.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point D

Rack position R1(10.7)

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 120.6 118.6 122.6

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_05

Adjusting point E

Rack position 12.3+0.2

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 173.8 163.8 183.8

Fixing the lever *

Rack limit *

Boost compensator adjustment

Pump speed r/min 300 300 300

Rack position R1(10.7)

Boost pressure kPa 6 4.7 6

Boost pressure mmHg 45 35 45

Boost compensator adjustment_02

Pump speed r/min 300 300 300

Rack position 11.7+-0. 1

Boost pressure kPa 14.7 14.7 14.7

Boost pressure mmHg 110 110 110

Boost compensator adjustment_03

Pump speed r/min 300 300 300

Rack position 12.3+0.2

Boost pressure kPa 20 20 20

Boost pressure mmHg 150 150 150

Timer adjustment

Pump speed r/min 200+100

Advance angle deg. 1.6 1.1 2.1

Remarks
Start

Timer adjustment_02

Pump speed r/min 500-150

Advance angle deg. 0 0 0

Timer adjustment_03

Pump speed r/min (900)

Advance angle deg. 0 0 0

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL (3)Variable speed specification: idling adjustment (4)Main spring setting (5)Idle sub spring setting: L1.
----------
DL=6.4-0.2mm L1=7-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=31deg+-5deg b=(24deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=17mm
----------
a=22deg+-5deg b=34.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Adjust after setting excess fuel lever. (2)Use the hole at R = aa (3)Rack position bb
----------
aa=50mm bb=12.3+0.2mm
----------
a=30deg+-5deg b=32deg+-5deg